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v3.1

Minor Versionm

by Rhys

Introduction

Please Note: iParts4U are currently running training days at our HQ, this guide was created for those who have completed our training day as a ‘refresher’. Although you can attempt to use this guide without formal training, we do highly recommend booking a training day with us. If you’d like to book a training day, get in touch at [email protected] for more information.

In this guide we’ll be transferring an iPhone 11 IC chip onto a new digitizer flex. This is to avoid the non-genuine Apple screen notification when re-fitting a new screen without the original IC Chip connected. This also helps prevent compatibility issues that may be caused with future iOS updates. IC transfer is currently beneficial and relevant from iPhone models X to 13 so this training is quickly becoming essential for repair shops.

The future for Apple screen repairs could become a serious issue for repairers if software compatibility issues continue limiting replacement screens functioning to their true potential without an IC chip swap which is why we believe that micro soldering is an important skill for all repairers to learn.

It’s worth noting that although we’re using an iPhone 11 in this guide, you can also follow this guide with an iPhone XR as they are extremely similar in this matter.

All of the tools we used in this guide are linked below so be sure to check them out!

  1. To start this tutorial you'll need an iPhone 11 LCD back plate with the original IC and flex cable connected. You'll need to separate the back plate and flex from the original display assembly. We use a blade to cut the flex on the back plate.
    • To start this tutorial you'll need an iPhone 11 LCD back plate with the original IC and flex cable connected. You'll need to separate the back plate and flex from the original display assembly.

    • We use a blade to cut the flex on the back plate.

    • On the back plate you'll find the IC Chip at the end of the touch flex.

  2. In order to remove and transfer the IC chip you'll need to remove the underfill glue holding it down. The glue is the thin black line surrounding the chip. Using the tip of your soldering iron at 400°C start cleaning the underfill glue around the IC chip using a back and forth motion. Start in the middle and work on creating an opening, once the opening is created continue scraping left to right. As you move your soldering iron back and forth you should notice the glue crumbling and residue will begin appearing around the chip.
    • In order to remove and transfer the IC chip you'll need to remove the underfill glue holding it down. The glue is the thin black line surrounding the chip.

    • Using the tip of your soldering iron at 400°C start cleaning the underfill glue around the IC chip using a back and forth motion. Start in the middle and work on creating an opening, once the opening is created continue scraping left to right.

    • As you move your soldering iron back and forth you should notice the glue crumbling and residue will begin appearing around the chip.

    • When removing the glue with the soldering iron it's important to be careful not to apply too much pressure as this can cause issues later when removing the chip. Also be conscious that you need to keep the soldering iron moving regularly, as keeping it stagnant in one spot could cause the chip to overheat.

  3. Continue cleaning all four corners of the chip until all of the glue has been removed. You should aim to clean one of the four corners extra thoroughly as you'll be prying from one specific corner in future steps.
    • Continue cleaning all four corners of the chip until all of the glue has been removed.

    • You should aim to clean one of the four corners extra thoroughly as you'll be prying from one specific corner in future steps.

  4. Using a hot air station at 400°C with the airflow set to 100, heat the IC by circling it with your hot air nozzle. Temperatures may vary depending on what solder rework station you're using. Heat around the IC for up to 5 seconds.
    • Using a hot air station at 400°C with the airflow set to 100, heat the IC by circling it with your hot air nozzle.

    • Temperatures may vary depending on what solder rework station you're using.

    • Heat around the IC for up to 5 seconds.

    • We're using a circular motion to avoid overheating the chip. In the next step we'll be heating the IC more consistently.

    • We're holding the hot air nozzle around 5cm away from the chip. Skip to the next step to help gauge how far away we're holding the nozzle from the chip.

  5. Hold the nozzle 5cm away from the chip and continue the circular motions discussed in Step 4.
    • Hold the nozzle 5cm away from the chip and continue the circular motions discussed in Step 4.

  6. Adjust your heating distance to bring your heat gun in to around 1-2cm away from the chip. Instead of using a circular motion with the nozzle, bring your heat gun to the centre of the chip and hold it there for consistent heat.
    • Adjust your heating distance to bring your heat gun in to around 1-2cm away from the chip.

    • Instead of using a circular motion with the nozzle, bring your heat gun to the centre of the chip and hold it there for consistent heat.

    • Skip to the next step to begin prying.

  7. Now the chip is hot we can start prying it off. Use a Qianli chip remover tool or something similar to begin prying the chip up. Starting in one of the corners, sweep the remover tool back and forth against the corner of the chip until an opening is created. You should continue heating the chip with your hot air nozzle so the chip doesn't cool down while you're prying.
    • Now the chip is hot we can start prying it off. Use a Qianli chip remover tool or something similar to begin prying the chip up.

    • Starting in one of the corners, sweep the remover tool back and forth against the corner of the chip until an opening is created.

    • You should continue heating the chip with your hot air nozzle so the chip doesn't cool down while you're prying.

    • Be careful not to overheat the chip by holding the nozzle over the chip for too long.

    • You may notice air bubbles coming out from the sides of the chip, this is an indication that you're close to overheating the chip. If you do see the air bubbles, don't panic, this is fairly common, just move the hot air further away from the chip to allow it to cool.

  8. Once you've managed to create an opening at one of the corners of the chip you'll need to continue prying at an angle underneath the entire chip. The best motion for prying the IC off is a side to side motion with your qianli cleaner tool. Continue this side to side motion underneath the entire chip to free it from the underfill glue.
    • Once you've managed to create an opening at one of the corners of the chip you'll need to continue prying at an angle underneath the entire chip.

    • The best motion for prying the IC off is a side to side motion with your qianli cleaner tool.

    • Continue this side to side motion underneath the entire chip to free it from the underfill glue.

    • Be careful as you pry the final section of the chip, the chip may fling off.

  9. Place your iPhone 11 IC Chip into an iPhone 11 reballing platform. We're doing this so we can remove the remaining underfill glue from the bottom of the chip.
    • Place your iPhone 11 IC Chip into an iPhone 11 reballing platform.

    • We're doing this so we can remove the remaining underfill glue from the bottom of the chip.

  10. With your chip firmly resting inside the reballing platform,  apply solder flux to the back of the chip. You'll only need a small drop, aim for enough to cover the chip with a thin coating.
    • With your chip firmly resting inside the reballing platform, apply solder flux to the back of the chip.

    • You'll only need a small drop, aim for enough to cover the chip with a thin coating.

    • The solder flux will help us remove the glue with a soldering iron in the next few steps. The flux helps melt the solder and speed up the process.

  11. Set your soldering iron to 400°C and place it in the centre of the IC chip. This will create fumes, use a fume extractor to avoid any negative health consequences due to fume exposure. Start firmly scraping the solder iron against the chip. This will start melting the underfill glue and you'll see the glue come away from the chip.
    • Set your soldering iron to 400°C and place it in the centre of the IC chip.

    • This will create fumes, use a fume extractor to avoid any negative health consequences due to fume exposure.

    • Start firmly scraping the solder iron against the chip. This will start melting the underfill glue and you'll see the glue come away from the chip.

    • Be careful not to hold the solder iron in one spot for too long, you run the risk of damaging or overheating the chip if you aren't moving the solder iron regularly. Skip to the next step to see how to properly move your soldering tip.

    • From time to time take your soldering tip off of the chip to give it a chance to cool down.

  12. The most efficient way of removing the underfill is with the soldering iron on a slant and rubbing it in an up & down motion. The most efficient way of removing the underfill is with the soldering iron on a slant and rubbing it in an up & down motion. The most efficient way of removing the underfill is with the soldering iron on a slant and rubbing it in an up & down motion.
    • The most efficient way of removing the underfill is with the soldering iron on a slant and rubbing it in an up & down motion.

  13. When moving out towards the edges of the IC, use tweezers to hold the chip in place so it doesn't pop out of the reballing platform. It's best to work your way out to one of the edges of the chip slowly.
    • When moving out towards the edges of the IC, use tweezers to hold the chip in place so it doesn't pop out of the reballing platform.

    • It's best to work your way out to one of the edges of the chip slowly.

    • As you continue removing the underfill you'll start seeing the green layer underneath.

  14. Once you've finished removing the underfill on one side, switch to the next side and remove all of the underfill. Once you've finished removing the underfill on one side, switch to the next side and remove all of the underfill.
    • Once you've finished removing the underfill on one side, switch to the next side and remove all of the underfill.

  15. Clean the IC with some IPA using a cotton bud. This will ensure all of the underfill glue has been removed. Clean the IC with some IPA using a cotton bud. This will ensure all of the underfill glue has been removed.
    • Clean the IC with some IPA using a cotton bud. This will ensure all of the underfill glue has been removed.

  16. After cleaning you'll need to inspect your chip and see how shiny the joints are. If the solder joints aren't shiny it's because they are oxidized. If any of the joints are oxidized, you'll need to take a knife blade to each joint and scrape the surface to de-oxidize them.
    • After cleaning you'll need to inspect your chip and see how shiny the joints are. If the solder joints aren't shiny it's because they are oxidized. If any of the joints are oxidized, you'll need to take a knife blade to each joint and scrape the surface to de-oxidize them.

    • If you've inspected your chip and all of your joints look shiny then well done! You can skip to Step 20.

    • The reason we're aiming for the joints to be de-oxidized is because the fresh solder paste we'll be applying won't merge with the joints as well if they are oxidized.

  17. If you don't have a knife blade or would prefer to use a different method of de-oxidizing your joints then you can use this method instead. Start by adding some flux to your chip. Apply enough that it can spread in an even layer across the entire chip.
    • If you don't have a knife blade or would prefer to use a different method of de-oxidizing your joints then you can use this method instead.

    • Start by adding some flux to your chip. Apply enough that it can spread in an even layer across the entire chip.

    • We're adding flux so the solder wire we'll be using in the next step can melt easier. The flux also makes it easier for the solder wire to easily pass through the joints.

  18. Set your soldering iron to 300°C and grab a small amount of low temperature solder wire. Lower your soldering tip down to your chip along with your solder wire. Press the solder wire against the tip until the wire melts and creates a small ball. Once the small ball has been created. Rub your solder tip across the board in a back and forth motion
    • Set your soldering iron to 300°C and grab a small amount of low temperature solder wire.

    • Lower your soldering tip down to your chip along with your solder wire. Press the solder wire against the tip until the wire melts and creates a small ball.

    • Once the small ball has been created. Rub your solder tip across the board in a back and forth motion

  19. If you've followed any of the last three steps of de-oxidizing your joints you'll need to clean your chip again. Clean your chip with IPA and a cotton bud to remove any excess flux and underfill. Clean your chip with IPA and a cotton bud to remove any excess flux and underfill.
    • If you've followed any of the last three steps of de-oxidizing your joints you'll need to clean your chip again.

    • Clean your chip with IPA and a cotton bud to remove any excess flux and underfill.

  20. With your IC chip still resting on your platform, grab an iPhone 11 reballing stencil and wedge it on top of the platform. Make sure your stencil is lined up with the chip. Make sure your stencil is lined up with the chip.
    • With your IC chip still resting on your platform, grab an iPhone 11 reballing stencil and wedge it on top of the platform.

    • Make sure your stencil is lined up with the chip.

  21. Apply a small amount of solder paste onto the end of your Qianli cleaner. We're using 138°C Solder Paste. Use one of the flat tip connections. Next, dry the solder paste on a piece of tissue. We are drying it out to make it easier to spread along the stencil. When it's wet and you boil it, it's harder to control the speed of reballing.
    • Apply a small amount of solder paste onto the end of your Qianli cleaner. We're using 138°C Solder Paste. Use one of the flat tip connections.

    • Next, dry the solder paste on a piece of tissue.

    • We are drying it out to make it easier to spread along the stencil. When it's wet and you boil it, it's harder to control the speed of reballing.

    • You can tell when the paste is dry enough when the paste is no longer shiny.

  22. Rub the dried solder paste back and forth on top of the stencil to fill in all of the holes. Rub the dried solder paste back and forth on top of the stencil to fill in all of the holes. Rub the dried solder paste back and forth on top of the stencil to fill in all of the holes.
    • Rub the dried solder paste back and forth on top of the stencil to fill in all of the holes.

  23. Check all of the holes are filled in with solder paste. If all of the holes are filled in, clean the stencil with a cloth to get rid of any solder paste residue. Cleaning it also helps push the solder paste around the small holes in the stencil. This helps it sit in the right place, you may want to use firm pressure when doing this. If all of the holes are filled in, clean the stencil with a cloth to get rid of any solder paste residue. Cleaning it also helps push the solder paste around the small holes in the stencil. This helps it sit in the right place, you may want to use firm pressure when doing this.
    • Check all of the holes are filled in with solder paste.

    • If all of the holes are filled in, clean the stencil with a cloth to get rid of any solder paste residue. Cleaning it also helps push the solder paste around the small holes in the stencil. This helps it sit in the right place, you may want to use firm pressure when doing this.

  24. Set your hot air station to 350°C with airflow set to 70. Heat around the solder paste and heat the stencil in circular motions. Temperatures may vary depending on what solder rework station you're using. Temperatures may vary depending on what solder rework station you're using.
    • Set your hot air station to 350°C with airflow set to 70. Heat around the solder paste and heat the stencil in circular motions.

    • Temperatures may vary depending on what solder rework station you're using.

  25. Move the hot air nozzle across the stencil the chip is on. Hold the stencil with tweezers to stop it moving. Hold the stencil with tweezers to stop it moving.
    • Move the hot air nozzle across the stencil the chip is on.

    • Hold the stencil with tweezers to stop it moving.

  26. When you move the nozzle across the stencil you'll see the paste change colour which means the solder balls are forming. When you move the nozzle across the stencil you'll see the paste change colour which means the solder balls are forming. When you move the nozzle across the stencil you'll see the paste change colour which means the solder balls are forming.
    • When you move the nozzle across the stencil you'll see the paste change colour which means the solder balls are forming.

  27. Remove the stencil and add a drop of flux to the chip.
    • Remove the stencil and add a drop of flux to the chip.

  28. Heat the chip  back and forth with hot air at 300°C with 70 airflow. Heat for 10-15 seconds until you see the solder balls form. Once heated remove the chip from it's pocket.
    • Heat the chip back and forth with hot air at 300°C with 70 airflow.

    • Heat for 10-15 seconds until you see the solder balls form.

    • Once heated remove the chip from it's pocket.

    • If you're struggling to remove the chip you can use some IPA in one of the corners.

  29. When inspecting the chip with the newly applied solder paste you're looking for all of the balls to be on the same level as eachother. If they aren't all at the same level then the IC won't sit at the same level on the flex. This could create connection issues on the flex and make it harder for you to fit to the flex.
    • When inspecting the chip with the newly applied solder paste you're looking for all of the balls to be on the same level as eachother.

    • If they aren't all at the same level then the IC won't sit at the same level on the flex. This could create connection issues on the flex and make it harder for you to fit to the flex.

  30. Grab a Touch Screen Digitizer & Top Glass Lens With OCA to fit your chip to. Rest the touch screen digitizer flex on your re-balling base and put a piece of Kapton tape across the flex cable. This is just to prevent any movement in the flex in the next steps.
    • Grab a Touch Screen Digitizer & Top Glass Lens With OCA to fit your chip to.

    • Rest the touch screen digitizer flex on your re-balling base and put a piece of Kapton tape across the flex cable. This is just to prevent any movement in the flex in the next steps.

    • We're resting the flex on the re-balling platform because it's raised and will help the flex sit flat. Having the flex sit flat will help prevent movement when applying pressure.

  31. In the next steps we'll be using a solder wick to remove the solder balls from the new touch flex.
    • In the next steps we'll be using a solder wick to remove the solder balls from the new touch flex.

    • Snip off a bit of solder wick with a scissors.

  32. This is an example of how not to hold the soldering iron against the solder wick. As you can see in this example we are holding the soldering iron on a slant to maximize the heat transfer to the solder wick. As you can see in this example we are holding the soldering iron on a slant to maximize the heat transfer to the solder wick.
    • This is an example of how not to hold the soldering iron against the solder wick.

    • As you can see in this example we are holding the soldering iron on a slant to maximize the heat transfer to the solder wick.

  33. Apply some flux to the digitizer flex. This will help melt the solder joints in the next steps. Apply some flux to the digitizer flex. This will help melt the solder joints in the next steps.
    • Apply some flux to the digitizer flex. This will help melt the solder joints in the next steps.

  34. Rub the solder wick across the flex until the joints are flat. Be careful not to add too much pressure as this may scratch the black layer around the balls. If your solder wick gets stuck that means the heat transfer from the soldering iron to the wick is not enough to melt the solder which means the solder we've melted onto to the wick is now getting stuck to the solder still on the flex.
    • Rub the solder wick across the flex until the joints are flat.

    • Be careful not to add too much pressure as this may scratch the black layer around the balls.

    • If your solder wick gets stuck that means the heat transfer from the soldering iron to the wick is not enough to melt the solder which means the solder we've melted onto to the wick is now getting stuck to the solder still on the flex.

    • To unstick your wick keep your soldering iron in the same place (DO NOT TUG AT THE WICK) and heat it up, this will loosen it by melting the solder.

  35. Clean the flex with IPA and a cotton bud.
    • Clean the flex with IPA and a cotton bud.

  36. Here is a before and after example of the solder joints melted and not melted. Here is a before and after example of the solder joints melted and not melted.
    • Here is a before and after example of the solder joints melted and not melted.

  37. If you apply too much pressure you can risk uncovering the connections between the solder joints or the ground layer which will cause issues when connecting the chip as it won't sit perfectly flat. To fix this, add some UV solder mask to cover the exposed connections. The UV mask helps fill in the areas where we've applied too much pressure. Take your curing lamp to cure the solder mask.
    • If you apply too much pressure you can risk uncovering the connections between the solder joints or the ground layer which will cause issues when connecting the chip as it won't sit perfectly flat.

    • To fix this, add some UV solder mask to cover the exposed connections. The UV mask helps fill in the areas where we've applied too much pressure.

    • Take your curing lamp to cure the solder mask.

  38. Remove the films and pull tab from the digitizer. You'll need to re-apply the Kapton tape after removing the blue films and adhesive. You'll need to re-apply the Kapton tape after removing the blue films and adhesive.
    • Remove the films and pull tab from the digitizer.

    • You'll need to re-apply the Kapton tape after removing the blue films and adhesive.

  39. Add some flux to the digitizer and spread it out onto all the solder joints. Add some flux to the digitizer and spread it out onto all the solder joints.
    • Add some flux to the digitizer and spread it out onto all the solder joints.

  40. Put the chip back onto the digitizer. Line it up with the balls.
    • Put the chip back onto the digitizer.

    • Line it up with the balls.

  41. Heat the IC with hot air in a back and forth motion.
    • Heat the IC with hot air in a back and forth motion.

    • Make sure to direct your airflow away from the screen as this could cause damage to the screen.

    • We're using 138°C solder paste so our temperature will be 280°C with the airflow set to 1%.

  42. Heat the chip with the hot air nozzle and gently nudge the side of the IC with tweezers, you'll know when it's bonded when it bounces back into place. Be careful not to press down on the IC or move the IC too far as it can cause a short under the IC. Be careful not to press down on the IC or move the IC too far as it can cause a short under the IC.
    • Heat the chip with the hot air nozzle and gently nudge the side of the IC with tweezers, you'll know when it's bonded when it bounces back into place.

    • Be careful not to press down on the IC or move the IC too far as it can cause a short under the IC.

  43. You have now finished your IC replacement.
    • You have now finished your IC replacement.

Oliver

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